The US Environmental Protection Agency has reached a settlement with a US food packaging and processing company over failures to manage hazardous chemicals safely at an industrial site in Massachusetts.

The action forms part of ongoing federal enforcement aimed at reducing the risk of accidental chemical releases at facilities that use dangerous substances as part of packaging and refrigeration operations.

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The settlement relates to a site in Springfield operated by Smithfield Packaged Meats Corp., where inspectors identified shortcomings in the handling of anhydrous ammonia, a toxic chemical commonly used in industrial refrigeration systems across the packaging sector.

Chemical safety failures at a packaging and processing site

According to the EPA, the company failed to meet its obligations under the Clean Air Act’s General Duty Clause, which requires facilities using hazardous chemicals to identify risks, prevent accidental releases and minimise the impact of any incident.

Inspectors found deficiencies in how ammonia equipment was labelled and protected, as well as gaps in safety controls designed to prevent damage to high-pressure refrigeration systems.

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The EPA also identified weaknesses in emergency preparedness at the site. These included limited visibility of emergency shutdown procedures and inadequate safeguards to ensure rapid response in the event of a chemical release.

Given the facility’s proximity to homes, schools and other community infrastructure, the agency concluded that these failures increased the potential risk to workers and the surrounding public.

Enforcement action and settlement terms

Under the settlement, Smithfield Packaged Meats Corp. has agreed to pay a civil penalty of more than $138,000 and to confirm that corrective actions have been completed.

The EPA stated that the company has since taken steps to address the issues identified during inspections and to bring the site into compliance with federal chemical safety requirements.

The enforcement action highlights the regulator’s focus on facilities that use hazardous substances in food packaging and cold-chain operations, where ammonia remains widely deployed.

The EPA has made clear that companies are expected to maintain robust safeguards, even where chemicals are used routinely and have been present at a site for many years.

Implications for the packaging industry

For the wider packaging industry, the settlement underlines the importance of proactive chemical risk management, particularly at sites using industrial refrigeration systems.

The EPA has repeatedly warned that failures to maintain equipment, train staff or plan for emergencies can lead to serious incidents, including toxic releases, evacuations and harm to nearby communities.

Regulators continue to signal that chemical safety enforcement will remain a priority, with packaging, food processing and distribution facilities firmly within scope.

Companies operating similar systems are likely to face closer scrutiny and are being urged to review their compliance with chemical safety rules to reduce the risk of future regulatory action.