Based in Virginia, US, Integrated Global Services, Inc. (IGS) offers surface protection solutions to clients on a global scale.
You have successfully submitted your enquiry. Someone from our company will respond ASAP
IGS offers corrosion protection solutions to address operators’ challenges with many of the critical boilers and pressure vessels in the pulp and packaging manufacturing process worldwide. IGS installs alloy barriers to protect mission-critical equipment at pulp and paper mills from corrosion and erosion using proven HVTS on-site alloy cladding.
Areas where IGS technology helps prevent BLRB carbon steel boiler tube corrosion from high-temperature sulfidation attacks with thermal spray cladding systems are:
IGS installs corrosion-resistant alloy claddings for the packaging industry, helping reduce corrosion in digester process environments. The Di-Arc 360 cladding systems use established corrosion-resistant alloys to protect the carbon steel and circular weld surfaces effectively. The cladding normally lasts seven to 14 years, depending on the vessel’s state. With the help of IGS solutions, the weld is not at risk of being diluted with iron, so the installed cladding is more resistant to corrosion than the weld overlay.
IGS employs decades of experience with over 500 CFB boiler High-Velocity Thermal Sprayed (HVTS) cladding applications to remain at the forefront of boosting run time and reducing outage frequency and cost for CFB boilers around the world.
IGS provides corrosion-resistant metal alloy protection for waste incinerators, biomass, and waste-to-energy boilers. Fuel flexibility in these boilers offers related cost reduction but results in boiler corrosion.
Applying IGS high nobility cladding can address chlorine, dew point, and hot molten salt corrosion.
IGS has more than 40 years of experience in the pulp and paper industry. During its extensive experience, IGS has offered HVTS cladding services and solutions to many leading kraft mills globally. IGS’s team of top-quality project managers, superintendents, foremen, safety managers, and HVTS technicians guarantee the smooth and effective delivery of high-quality on-site, high-velocity thermal spray cladding applications.
Integrated Global Services (IGS) provides turnkey surface protection solutions that improve CFB boiler, BLRB recovery boiler, digester and evaporator reliability and increase plant availability. Our proprietary High-Velocity Thermal Spray (HVTS) cladding and Metalspray® systems:
Inspection and understanding the current wastage rates are very important. Information about the substrate and fuel type enables IGS to design the material and applications custom-made for problem resolution. This ensures the quality of our thermal spray claddings. We utilize on-site equipment customised for field application and advanced patented technology for maximum material bonding.
Being a global company, it is not our practice to increase our technicians with part-time service in spring and then reduce the pool of technicians in the winter and summer. We preserve a powerful and experienced team of professionals all year round.
Corrosion concerns in the modern kraft sulfate-based pulp and paper mills are significant, often leading to extended turnarounds, unplanned shutdowns, and pressure boundary failures.
The pulp and paper industry is no stranger to innovation, with technology playing a pivotal role in improving operational efficiency and reducing costs.
After changing the way they operated the boiler, the mill started to see corrosion within a 2ft to 3ft band area just above the lower furnace’s composite tubes.
Recovery boiler smelt spouts are critical to its continued reliable operation. Integrated Global Services has been administering thermal spray applications to smelt spouts for two US Pulp Mills since 2011.
After visiting IGS projects at other pulp mills, Green Bay invited IGS to take over their corrosion protection initiatives at the Morrilton Mill, establishing a successful partnership.
The pulp Mill in the Eastern United States operates a CFB boiler unit built in 1989. The boiler was recently upgraded from the viewpoint of operating pressures to 450,000lbs/hr.
During our recent webinar (if you missed it live, you can still watch it here on demand), Johnny Smatana reviewed a case study (read it here) where we repaired internal refractory on a live SMR.
IGS published its first Environmental, Social, and Governance (ESG) report.
Rich Crawford, CEO and president of Integrated Global Services (IGS), is confident in the company's growth prospects.
Integrated Global Services (IGS) has been recognized as a major contributor to the successful Ras Tanura Refinery (RTR) 2024 Mega Turnaround and Inspection (T&I) for Saudi Arabian Energy Company (Aramco).
In the world of industrial applications, where precision and innovation meet the demands of modern manufacturing, one challenge stands as a formidable obstacle—hexavalent chromium exposure.
IGS Tube Tech has won an International Safety Award from the British Safety Council in recognition of its commitment to keeping its workers and workplaces healthy and safe during the 2023 calendar year.
Integrated Global Services, Inc. (IGS) has been named a 2023 Supplier Award winner by ADM (NYSE: ADM), a global leader in sustainability-sourced solutions from nature.
We are pleased to announce the launch of our podcast, “Efficiency and Reliability”.
Inspection drones are becoming widely used for industrial applications as a safer, faster and more economical way to conduct often complex inspections.
Tube Tech, a leader in premium cleaning and inspection solutions for oil and gas, petrochemical and agrochemical plants, has launched its next-generation Mark 7 fired heater rover system.
