Sika, a US provider of innovative construction materials, has announced the installation of a new packaging and extrusion line at its SikaFiber® plant in Chattanooga, Tennessee.

This investment will significantly boost the capacity of concrete reinforcing fibers by up to 4 million pounds, allowing Sika to meet the growing demands of the market and ensure timely production for its valued customers.

Enhanced production and packaging capabilities

The newly installed extrusion line boasts several advanced features that enhance productivity and sustainability. With a focus on energy efficiency, the line is approximately 30% more energy efficient than the existing lines.

This achievement is attributed to higher output and lower energy consumption, effectively reducing the carbon dioxide (CO2) footprint.

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Sika’s commitment to sustainability is reinforced through the integration of state-of-the-art controllers, energy-efficient motors, automatic temperature controls, and complete insulated ovens with direct air passage.

Safety-first approach

Safety is a top priority for Sika, and the new production and packaging lines are equipped with advanced safety features to ensure the well-being of employees.

The lines feature a completely enclosed guarding system around godet rolls, incorporating safety interlocks. Additionally, thread guide rolls facilitate easy machine startup while preventing access to pinch points.

The oven system is equipped with a two-hand safety switch system, further enhancing safety measures. The improvements made to the quench tank also contribute to better ergonomics during thread-up operations.

Sika’s dedication to employee safety remains unwavering, as the company continually enhances these systems to create a safe working environment for all employees.

Advancing sustainable solutions

Sika remains committed to searching for alternative concrete reinforcement solutions that align with its core values of safety, effectiveness, sustainability, and long-term durability.

By utilizing SikaFiber® as a substitute for traditional steel reinforcement, the company contributes to a collective effort in reducing the carbon footprint. SikaFiber® offers a range of benefits, including concrete toughness, three-dimensional reinforcement, and lifetime protection against corrosion and corrosion spalling.

Through its continuous innovation, Sika aims to provide construction materials that not only meet industry standards but also promote a sustainable and environmentally friendly future.

With the installation of the new packaging and extrusion line at the SikaFiber® plant in Chattanooga, Sika reinforces its commitment to customer satisfaction, timely production, and meeting the ever-increasing demands of the growing market.

The emphasis on energy efficiency, advanced safety features, and sustainable solutions exemplifies Sika’s dedication to creating a safer and more sustainable construction industry.