Flexible Robotic Top Loader

Our LJ-TRT Dual automated top loader and product collation solution combines excellent flexibility with effective and highly accurate carton loading capabilities for industrial applications.

The LJ-TRT Dual robotic product collator and robotic top loader provides the
ultimate in automation flexibility with an efficient, robust carton loading machine

The system is ideally suited to handle the output from TWO medium-speed flow-wrappers simultaneously.

The LJ-TRT Dual will accurately collate your product and load into cartons, trays or multipacks.

Depending on your product’s characteristics, the LJ-TRT Dual robotic top loader can operate at speeds up to 700 products per minute.

Experience the benefits of the LJ-TRT Dual robotic top loader

• Easy operation via simple operator interface
• Increased uptime
• Quick, repeatable size changeovers
• Sanitary design
• Flexible design accommodates various package sizes
• Low operating costs

Your LJ-TRT Dual robotic top loader is loaded with features

• Speeds up to 700 incoming cartons per minute and 85 cartons per minute output
• Dual infeed lanes to two collators
• Dual, Triple Turbo-Train product bucket conveyors for high-speed, precise collation
• Servo-driven, lug-less Carton Management System for precise carton positioning
• Quick and easy, recipe-driven changeovers
• Rugged, sanitary frame design
• Simple integration with most flow-wrappers
• Quick, no-tool changeover for Product Buckets
• Quick, no-tool changeover for carton size adjustment
• Cantilever-designed infeed conveyor for ease of belt removal
• Product spacing reject system removes double packs
• ABB IRB360 Flexpicker Robot with IRC5 controller
• Allen-Bradley ControlLogix PLC with Kinetix 6000 Sercos servo drives and motors with A-B PanelView Plus 1500 HMI
• Small footprint: 123in x 74in (3,124mm x 1,880mm)

Select the robotic top loader that’s right for you:

Robotic Top Loader Models	LJ-Dual	LJ-Dual 2R CM	LJ-Dual 2R CMS
Collating and loading operation	Flow-wrapped products into top-load cartons or continuous motion flow-wrappers or end-load horizontal cartoners	Flow-wrapped products into continuous motion (CM) end-load horizontal cartoners	Flow-wrapped products into top-load cartons
Infeed configuration	Dual lane	Dual lane	Dual lane
Incoming product rate	700/min	900/min	900/min
Output configuration	Single lane carton or single lane CM flighted conveyor	Single lane CM flighted conveyo	Dual lane carton management system
Max carton output	160/min	160/min	160/min
Robots	(1) ABB Flexpicker	(2) ABB Flexpicker	(1) ABB Flexpicker
Controls	Rockwell / Allen-Bradley Logix based motion control & PLC	Rockwell / Allen-Bradley Logix based motion control & PLC	Rockwell / Allen-Bradley Logix based motion control & PLC

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