In the pursuit of maximum efficiency in modern packaging production, material testing has become a decisive factor in unlocking the full potential of die-cutting systems. BERHALTER Swiss Die-Cutting highlights how in-depth material analysis delivers measurable return on investment by aligning substrate behaviour with machine capability from day one.
While high-performance systems, such as the Swiss Die-Cutter™ B6 and B4, achieve speeds of 500 strokes per minute and process a wide range of substrates from 25–200µm, consistent output depends heavily on how materials respond under real production conditions.
“Often, the limiting factor is not the machine, it’s the material,” says Tino Thür, from BERHALTER Swiss Die-Cutting. “That’s why we treat material testing as a strategic investment.”
How Material Testing Drives ROI
BERHALTER’s Swiss Die-Cutting comprehensive material testing approach is designed to maximise productivity and product quality by eliminating uncertainties early in the process. Key benefits include:
- Predictive Speed Optimisation – Define realistic throughput targets while avoiding instability at high stroke rates.
- Waste Reduction – Detect issues like foil curling or tearing before scaling up to full production.
- Tooling Longevity – Match cutting tool geometry and coating to each material’s stress profile for extended durability.
- Quality Assurance – Maintain cut accuracy even at peak speeds and across supplier variations.
This data-driven methodology combines simulation-powered validation, pilot testing, and substrate-specific recommendations to optimise setup, reduce scrap, and shorten ramp-up times, ensuring a faster, more reliable path to profitability.
A Foundation for Scalable Success
In today’s competitive production environment, aligning the right material with the right equipment is essential to achieving process stability, repeatability, and cost efficiency.
With its advanced Swiss Die-Cutting solutions and in-house testing expertise, BERHALTER Swiss Die-Cutting enables manufacturers to scale production with confidence, consistency, and measurable performance gains.
About BERHALTER Swiss Die-Cutting
BERHALTER is a global leader in high-performance die-cutting solutions, offering Swiss-engineered systems, intelligent IIoT platforms, and expert support to optimise production workflows across the packaging and converting industries.