Koenig & Bauer has introduced the CutPRO 2.1, a flatbed die-cutting machine for corrugated board applications.

The system can handle sheet formats up to 1,300mm × 2,100mm and can run at speeds of as much as 7,000 sheets an hour.

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It can process materials ranging from solid board to corrugated board.

Koenig & Bauer said gripper movements were aligned through Varioplan and Variolever technology, together with changes to the delivery and non-stop systems, to support steady material flow.

To reduce downtime linked to make-ready and maintenance, the machine includes an automatic chain tensioner, revised waste routing inside the die-cutter, and a safety feature for manual movement of the die-cutting unit.

It said the interface has been arranged to make onboarding simpler for new staff and to shorten training time.

Manual tasks have also been made easier, including a system that allows one operator to lift the upper frame safely.

For live production data review, the CutPRO 2.1 is linked to the myKyana software environment and uses AI-supported functions to provide and analyse production data, with the aim of reducing operating errors.

Koenig & Bauer plans to deliver and install the first alpha unit at a pilot customer site before the end of this year, after which prototype testing will begin in a live production setting to assess the machine’s practical performance and cost-effectiveness.

Koenig & Bauer corrugated director Hannah Potrawa said: “Our customers are under intense pressure to protect their margins while managing the shortage of skilled workers. With the CutPRO 2.1, we deliver more than just theoretical peak output — we provide a machine that secures true profitability in three-shift operations thanks to its process stability.

“This is our understanding of a true partnership solution.”